IBCS POLAND SPÓŁKA Z OGRANICZONĄ ODPOWIEDZIALNOŚCIĄ realizuje projekt dofinansowany z Funduszy Europejskich pn. „ibcsDock/ibcsCloud: zautomatyzowany system rejestracji przepływu towarów w magazynie”.
Tighten the system of observation, identification and control in the warehouse and production, thanks to intelligent vision systems – MVS. Solutions in this category will speed up processes while increasing the level of security.
Eliminate these limitations and gain new potential by introducing your company into the era of the 4th industrial revolution. Take advantage of modern technology, which already gives an advantage to those companies that implement it earlier than the competition.
Provide your logistics with a consistent, integrated, automated ecosystem of software and applications. Automate inspection processes that are faster, more accurate and less expensive without human intervention. Deploy a vision system powered by artificial intelligence.
See how to easily and quickly raise the standards of control and safety in production, warehouse and trade, while increasing profitability.
Examples of using Machine Vision
E-commerce warehouses need exceptional picking efficiency because their work consists of many small orders. This increases the number of customers and thus the risk of returns. Reducing this risk is key to ensuring efficiency and reducing operating costs.
MVS systems in e-commerce ensure control of:
Food industry appreciates intelligent vision systems for helping to keep products safe. Processes that happen automatically are, for example:
Thanks to MVS, sellers are aware of the status of their inventory. They can more easily optimize sales, avoid food waste due to oversights or accepting the delivery of incorrect products.
Automotive industry uses AI-based vision systems to ensure product compliance at all stages of the production process. The technology automatically recognizes:
In this way, problems and risks of individual production phases can be diagnosed in time, as well as preventing the sending of defective goods – avoiding complaints and contractual penalties.
2D systems are sufficient to identify and inspect objects with distinctive colors, textures or individual codes. They assign values to images based on the characteristics of the pixel arrays. They detect e.g. wrong color, inaccurate painting, surface damage such as cracks or scratches.
3D systems extend the possibilities of the 2D version. They work well where products are similar in terms of color and require the assessment of more parameters: dimensions, volume, arrangement in the package and shape. They detect not only scratches, but also dents or incorrect assembly in 3D.
MVS scanners fixed above conveyors instantly capture data on every product placed in view. Among other things, they recognize:
OCR and OCV functionalities – they are used to recognize and verify marks placed on products. They check that on each product:
At the same time, they collect statistical data that allows you to compare batches in terms of correctness and link any errors with the time of production processes.
Liquid lenses are responsible for instant adaptation of the focus to the situation on the production line – different dimensions, variable distance of objects, various location of labels.
Lamp system illuminates the field of observation, providing access to all features of the product or event.
Deep Learning algorithms allow the AI to self-improve over time. Artificial intelligence independently collects reference material, which it uses to more efficiently identify minor defects, such as scratches, dents or more difficult to detect damage to labels. The more material, the faster and more accurate the inspection.
Industrial robots with a processor communicate within the MVS system, sending data and receiving instructions created on the basis of artificial intelligence algorithms.
HMI (human-machine interface) allows employees to supervise automated processes without having to directly perform repetitive tasks: production tracking, identification, quality control, measurement and counting.
MVS integration with your systems allows you to control production and warehouse processes in real time. The new generation of industrial cameras conduct continuous, meticulous observation. Based on algorithms, artificial intelligence reacts to events and sends data to employees, to your desktop and to systems. This allows you to:
For simple inspections, counting and code reading:
Vision sensors. Individual devices with a camera and a processor that are connected to a computer with dedicated software.
For a comprehensive analysis that takes into account the position of the elements:
Smart cameras. Devices that combine a camera with internal software. Can also be controlled and configured via an external computer.
For complex assessment of product parameters:
VPC units. A flexible system in which a camera can be selected separately for the computer – based on the expectations and characteristics of the controlled process or type of products.
Regardless of which system you choose, as part of service contracts, we will provide high-class technical support. IBCS Poland helpdesk is available during business hours or 24/7. From telephone consultation to remote administrative support. In the repair of equipment, we extend the manufacturer’s conditions. You can count on logistic support, software restoration, post-repair tests and reconfigurations according to the characteristics of your logistics process. We also provide replacement equipment. Check and choose your conditions >>>
We approach each customer individually. Tell us about your problems with warehouse and production zone control gaps. We will implement and integrate MVS solutions that will become the center of identification, registration and process control.
Check how it will translate into the reliability of processes in your company
ibcsSnapEvidence provides, above all, tracking and full registration of significant production operations. The “evidence” of such actions is visible in the photos, which, in addition, are taken from different distances, from different angles.
All such photographs are meticulously archived – so that they can be easily found. It is helpful here to assign the code of a given production operation to individual photos, as well as the number of the camera and station. In addition, the system allows you to control the triggering of taking photos. This is available from the customer’s production system.
The entire system, apart from the cameras themselves, also includes cabling elements, software for operating the cameras (along with full license documentation), an interface to the client’s production system, as well as hardware on which all operations can be performed and tracked (it can be, for example, tablet).
Camera system for photographic recording of processes – what possibilities does it give?
Where will it work?
This system can be used both in the study and in the office. It will work in various types of interiors – in typical offices, in open-space rooms, at the reception desk, in offices, as well as in conference, seminar and auditorium rooms and in all other representative places in the company. What is more, it can be used not only in private spaces, but also in public spaces.
And that’s not all! Like any technological solution, it can be enriched with additional functionalities – so as to maximally adjust the vision camera system for a specific client (of course, after making sure that it can be implemented in a given company and after additional tests).
We are an integrator of SCM solutions with almost three decades of experience. Our goal is to maximize the efficiency and reliability of the entire logistics system in your company – today and as it grows. We take care of all logistic processes of our clients. In order to thoroughly understand the needs and dependencies of the system, we talk to employees at various levels. In addition, we recommend, deliver and implement complementary solutions, and then ensure their smooth operation without downtime.
We introduce modern solutions to speed up work:
Wprowadzamy nowoczesne rozwiązania przyspieszające pracę:
We implement and integrate IT solutions that will create a coherent control system:
See how much MVS technology will increase the efficiency and reliability of identification and quality control in your company.
“Many bidders applied for the implementation. However, the scope of the solution proposed by IBCS Poland, as well as additional elements related to network monitoring and management as part of these functionalities, determined the choice of this solution – explains Zbigniew Koplin from the District Dairy Cooperative in Piątnica.”
“It is worth emphasizing that the efficiency of the warehouse increased above the assumed value. This contributed to real financial savings. We are fully satisfied with the implementation and its effects as well as cooperation with IBCS Poland.”
“As intended, work ergonomics have improved, the number of errors has decreased, and warehouse processes have been optimised. The pick-by-voice technology has also contributed to speeding up the collection and dispensing stages, as well as increasing the efficiency and effectiveness of picking.”
“The system is centralized and easy to manage from one place. It generates not only savings of funds, but also time savings – previously, manual printing was performed by employees and operators of all workstations. (…) The universal architecture significantly reduced downtime, facilitated service work and additionally largely eliminated human errors.”